Design Engineering (DE) Phase

The DE phase converts approximate geometries into precise geometries and develops build strategies and assembly details before fabrication engineering begins.

Purpose

Design Engineering bridges the gap between pre-construction estimates and fabrication-ready models. During this phase, engineers:

  • Convert client-provided approximate geometry into precise, dimensionally accurate geometry
  • Develop build strategies and assembly details
  • Create preliminary SKs for client review and structural consultation
  • Use nominal dimensions (before contract award / field verification)

Layer Usage

All DE work lives on the 02_CWKA-DE layer:

  • CON — Construction/guide geometry (reference curves, surfaces). Not for printing.
  • PUR — Purchased raw materials organized by Epicor class, using placeholder tags (e.g., MDF1, SG2) when part numbers are not yet determined.

Placeholder layers are acceptable during DE — they will be replaced with proper Epicor part numbers via the toolkit during FE modeling.

Workflow

  1. Receive incoming documents — Retrieve architect drawings, spec sheets, and coordination documents from 01_INCOMING_Documents/.
  2. Analyze scope — Review the working set, identify the scope of your job, and understand the design intent.
  3. Build construction geometry — Create guide curves, reference surfaces, and construction lines on DE::CON.
  4. Develop precise geometry — Model materials at nominal dimensions on DE::PUR with placeholder material names.
  5. Create SKs — Produce sketches for quick feedback from relevant parties (structural, client meetings, pre-submittal).
  6. Develop build strategy — Determine how assemblies will be fabricated, shipped, and installed. Document decisions.
  7. Transition to FE — Once the design is confirmed, move to the FE Modeling phase, working on the 03_CWKA-FE layers with proper Epicor part numbers.

Key Principles

  • Use nominal dimensions during DE — Field verification comes later. Get the design intent correct first.
  • Placeholder layers are temporary — They must be replaced with proper Epicor material layers before release.
  • SKs are not submittal documents — They are informal feedback tools. Do not include them in the submission set.
  • Document build strategies early — Decisions made during DE affect everything downstream. Surface questions and alternatives before committing to fabrication-level modeling.

Next Steps